Rusty Bowtie
General Category => Moose's Tech Corner => Topic started by: Don Smith on January 26, 2015, 11:10:15 AM
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I never had a 350 newer than a 78 I have in my Hot- Rod. My 350 a 78 is sick so I am going to use a 92 350 short block I have. The 64000 Question is will my rebuilt heads number 462824 fit ok on the 92 short block? I am going to order head bolts push rods cam and lifters. But I need your vast knowledge on all things Small Block. Will be waiting with Frost Bit fingers for your reply, Thank you so much!! 8) Don in Indiana
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So many questions ;;;;; first is it a roller rocker engine..If so you should use the push rods from that engine or equivalent. Check your water passages with the head gaskets to the engine use are using
If memory serves me right 92 had a roller cam.If that is correct you should not mix and match parts use one or the other other than that i cant see why if you are changing the cam and the lifters allong with the pushrods,that this should work check to make sure the ratio of your rocker arms. and also check the heighth of your pistons in relationship to T.D.C .Do this using a model clay.
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The heads will bolt on and the cooling passages should be the same (double check as vette59jdwl said) but I believe they have the large combustion chambes and small valves associated with the 70's smog engines plus they are the thin wall castings that GM was playing around with in an attempt to save weight so if the temperature isn't controlled well they are prone to crack plus the larger chambers will give you somewhat lower compression . Not you best choice if you building a new engine and want reasonable performance and reliability.
Moose
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Thank you all for your reply. You have answered my question on the 350. I will be asking more questions later down the road, thank you for the help. It is great to have smart people instead of smart- ass people.like another site which remain name less. Don in Indiana ;)
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Yea it's a great resource Don.
I second that.
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The 78 engine will have the dip stick on the drivers side, the 92 on the passenger side. The 92 crank has a one piece rear main and will require the smaller center hole post-1986 flexplate/flywheel.
The truck motors in 92 "may have flat tappet lifters", the passenger cars got the roller cams..the 92 block will have provisions already drilled and tapped if you want to install a roller cam and lifters (have them if needed). Nice thing about roller lifters is that you can use them on another cam "roller cam"...flat lifters have to be replaced when switching cams.
You can direct bolt the 78 heads on the 92 block...as mentioned verify if you have guided or non guided rockers.You can use an intake from the 78 engine on the 92 heads...you'll just need to open the center two holes to accept the different angled bolt holes in the head. The 78 engine will have perimeter cover bolts and the 92 will have center bolts.
I have a bunch of OEM SBC stuff in my barn if ever needed.
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It is great to have smart people instead of smart- ass people.like another site which remain name less. Don in Indiana ;)
This is the reason I only use this site ...for the vast knowledge that these group of guys have and are willing to share. Unlike other sites that some time gives a guy a ration of CRAP......Thanks guys
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FATnLOW the center bolts on the early heads are 90 degrees to the center line of the intake gasket The newer heads the center bolts are on a 72 degree angle to the intake gasket.There is a spacer to take up this offset ,but the holes in the intake should be drilled with either a 3/8 or 1/2 inch drill bit. If it were me I would fill the holes with J.B. weld and then Jig the intake manifold so that i had a 72 degree angle to the bottom of the holes and drill from the bottom on 72 degree with a drill press..Either purchase the spacers to go under the bolt heads of cut copper pipe in 3/8 or 1/2 inch and cut to compensate for the angle of 18 degrees on the upper intake side. vette59jdwl
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So grab a beer and sit back and read about the evolution of the Chevy SB...Lot of facts hear so it's worth taking the time
Moose
The Chevrolet small-block engine is a series of automobile V8 engines built by the Chevrolet Division of General Motors using the
same basic small engine block. Retroactively referred to as the "Generation I" small-block, it is distinct from subsequent
"Generation II" LT and "Generation III" LS engines.
Production of the original small-block began in 1955 with a displacement of 265 cu in (4.3 L), growing incrementally over time until
reaching 400 cu in (6.6 L) in 1970. Several intermediate displacements appeared over the years, such as the 283 cu in (4.6 L) that
was available with mechanical fuel injection, the 327 cu in (5.4 L) (5.3L), as well as the numerous 350 cu in (5.7 L) versions.
Introduced as a performance engine in 1967, the 350 went on to be employed in both high- and low-output variants across the entire
Chevrolet product line.
Although all four of Chevrolet's siblings of the period (Buick, Cadillac, Oldsmobile, and Pontiac) designed their own V8s, it was
the Chevrolet 350 cu in (5.7 L) small-block that became the GM corporate standard. Over the years, every American General Motors
division except Saturn used it and its descendants in their vehicles.
Finally superseded by GM's Generation II LT and Generation III LS V8s in the early 2000s and discontinued in 2004, the engine is
still made by a GM subsidiary in Mexico as an aftermarket replacement. In all, over 90,000,000 small-blocks have been built in
carbureted and fuel injected forms since 1955.
Overview
The first generation of Chevrolet small-blocks began with the 1955 Chevrolet 265 cu in (4.3 L) V8 offered in the Corvette and Bel
Air. It did not have a provision for an oil filter. The familiar oil filter boss on the small block came around in 1956, along with
an all new casting. Soon after being introduced, it quickly gained popularity among stock car racers, becoming known as the "Mighty
Mouse" motor, after the popular cartoon character of the time.
By 1957 it had grown to 283 cu in (4.6 L). Fitted with the optional Rochester mechanical fuel injection, it became one of the first
production engines ever to make one horsepower per cubic inch. Chevrolet went to an new motor mounting system placing the mounts
near the freeze plugs on the side of the block. The old system had mounts located on the front of the block at either side of the
timing cover. The 283 would later be extended to other Chevrolet models, replacing the old style 265 V8s.
The 327 cu in (5.4 L) debuted in 1962, turning out as much as 375 hp and increasing horsepower per cubic inch to 1.15. Fitted with
its own unique valve cover that featured a flat spot for a decal like "327 Turbo Fire". This design was used until around 1965 and
is very popular with collectors today. The 1956-1967, small block Chevys also used a cartridge type oil filter inside a steel
canister. In 1968 the small block had a spin on style oil filter. There are adapters available to update the older style blocks to
the newer style.
Before 1963, the small block Chevy engine used a "Road Draft Tube" to ventilate the crankcase. Featuring a large hole at the top
rear of the block inside the lifter valley. These blocks are from the 1950's through to the mid 1960's. The PCV (positive crankcase
ventilation system) replaced the daft tube in 1963. The vent hole disappeared in 1968 when the system was redesigned to ventilate
through the oil filler tube located at the front of the intake manifold. Later engines ventilated through the valve cover.
Since around 1964 most small block Chevys have had two threaded holes at the rear of the block on the drivers side near the oil
filter boss. These are to accomodate the clutch counter shaft for vehicles with manual transmissions. Only one of the holes are
required. Some vehicles used a counter shaft located approx 6" further to the rear, thus the need for the rear hole. Early blocks
have only one hole and are pretty much worthless to a vehicle that requires the rear hole for their clutch assemblies.
In 1962 Chevy came out with the Chevy II, or Chevy Deuce. Using an inverted front suspension, the Chevy II had shock towers in the
engine bay. This put the steering arms right where an V-8, oil pan would go. This problem was solved for the small block
applications with a special block with a recessed oil filter boss and an oil dipstick located on the passenger side. The problem was
done away with in 1968 with a new chassis and body style. The unique 64-67 blocks are in demand by collectors due to the recessed
oil filter boss.
Several changes took place to the small block Chevy in 1967. It was the last year of the 283 CID and the first year of the 350 CID
(Camaro only).It was also the first of three years for the famous 302 CID (283 crank in a 327 block).
It was, however, the 350 cu in (5.7 L) series that came to be the best known Chevrolet small block. The engine's oversquare 4.00-
inch bore and 3.48-inch stroke (102 mm by 88 mm) are nearly identical to the 436 hp (325 kW) LS3 engine of today, but much has
changed. Installed in everything from station wagons to sports cars, in commercial vehicles, and even in boats and (in highly
modified form) airplanes, it is by far the most widely used small-block of all-time.
1968 was the year that Chevy started making the small blocks with large journal cranks, that greatly improved the strength and
durability to the crank. This also means that small journal(pre 1968) cranks do not fit large jounal blocks (post 1968). Although
this change did not occur until around March or April of 1968. 1968 marked the first year of the 307 CID. The 307 CID utilized the
stroke of a 327 CID and the bore of a 283 CID. Chevy tried again with an economy small block with the 305 that is now not considered
a performance engine.
1969 brought with it 4 bolt main bearing caps that further strengthened the bottom end of the small block for high performance and
heavy duty applications. 1969 also marked the last year on the 327 CID as well as the 302 CID.
The Chevy small block grew to it's largest factory displacement of 400 CID in 1970. This block required siamesed cylinders to gain
the internal space for the displacement. Extra holes were also drilled into the surface of each deck to promote cooling. Therefore
with the use of a small block 400 CID, you also need the small block 400 heads. Many of the crankshafts and connecting rods from the
small block 400's ended up with a better life as part of a 383 build-up. These engines are referred to as Stroker 383 engines.
Another year of change was 1986. The two piece rear main seal was replaced with a one piece unit. Displacement of the block was also
cast into the block next to the casting number.
Though not offered in GM vehicles since 2004, the Gen I small block is still in production today at General Motors' Toluca, Mexico
plant under the company's "Mr Goodwrench" brand, and is also manufactured as an industrial and marine engine by GM Powertrain under
the Vortec name.
From 1955-74, the small-block engine was known as the "Turbo-Fire V8".
Small Block Chevrolet V8 (1955-1998)
The small-block made its debut in 1955 and remained popular for over five decades for its relatively compact size, light weight, and
extensive aftermarket support. The engines have been placed into families with the name of each family being the bore size of that
family’s progenitor.
3.75 in bore family (1955-1973)
The engine family from which all Chevy V8s from the big blocks to today's LS7 and LS9 evolved is the 265/283 small block family. Of
the three engines in this family, two of them, the 265 and the 283, have gone down in automotive history. The first of this family
was the 265 in 1955. The 283, famous for being one of the first engines to make 1 hp per cubic inch is also famous for being the
evolutionary stepping stone that would give rise to later small blocks and to the “W” blocks which would later give rise to the
Chevy big blocks. The last of this family was the 307 which was a stroked 283 with a medium journal.
265
The 265 cu in (4.3 L) V8 was the first Chevrolet small block. Designed by Ed Cole's group at Chevrolet to provide a more powerful
engine for the 1955 Corvette than the model's original "stove bolt" in-line six, the 165 hp (123 kW)[2] 2-barrel debut version went
from drawings to production in just 15 weeks.
A pushrod cast-iron engine with hydraulic lifters, the small block was available with an optional 4-barrel Rochester carburetor,
increasing engine output to 195 hp (145 kW). The oversquare (3.75 in (95 mm) bore, 3 in (76 mm) stroke) engine's 4.4 in (111.8 mm)
bore spacing would continue in use for decades.
Also available in the Bel Air sedan, the basic passenger car version produced 162 hp (121 kW) with a 2-barrel carburetor. Upgraded
to a four-barrel Rochester, dual exhaust "Power Pack" version, the engine was conservatively rated at 180 hp (134 kW).
A shortcoming of the 1955, 265 was that the engine had no provision for oil filtration built into the block, instead relying on an
add-on filter mounted on the thermostat housing. In spite of its novel green-sand foundry construction, the 1955 block's lack of
adequate oil filtration leaves it typically only desirable to period collectors.
The 1956 Corvette introduced three versions of this engine - 210 hp (157 kW) with a single 4-barrel carb, 225 hp (168 kW) with twin
4-barrels, and 240 hp (179 kW) with twin fours and a high-lift cam.
283
The 265 ci V-8 was bored out to 3.875 in (98 mm) in 1957, giving it a 283 cu in (4.6 L) displacement. Five different versions
between 185 hp (138 kW) and 283 hp (211 kW) were available, depending on whether a single carb, twin carbs, or fuel injection was
used. Power was up a bit each year for 1958, 1959, and 1960. The 1957 Ramjet mechanical fuel injection version produced an even 1 hp
(0.746 kW) per cubic inch, an impressive feat at the time. Many tout this as the first US-built production V8 to produce one
horsepower per cubic inch.
Besides being available in the Chevrolet line, it was optional in Checker Taxis beginning in 1965.
307
A 307 cu in (5 L) version was produced from 1968 through 1973. Engine bore was 3.875 inches (98.4 mm) with a 3.25-inch (82.6 mm)
stroke.
The 307 replaced the 283 (but are the same engine block with a longer stroke) in Chevrolet cars in 1968 and produced 200 hp (149 kW)
SAE gross at 4600 rpm and 300 lb·ft (407 N·m) of torque at 2400 rpm in the 1960s. The later emissions-modified versions produced
just 115 hp (86 kW) SAE net, giving the engine one of the lowest power-per-displacement ratings of all time. Chevrolet never
produced a high-performance version of this engine, though they did produce, for Outboard Marine Corporation, a high-performance
marinized 307, rated at 235 hp (175 kW) and 245 hp (183 kW) SAE gross, depending on year, that shipped with the Corvette/Z-28's cast
aluminum valve covers and Rochester QuadraJet carb. Chevy also built other versions of the OMC 307 rated at 210 hp (157 kW), 215 hp
(160 kW) and 225 hp (168 kW) SAE gross.
4.00 in bore family (1962-1998)
Originally intended as the performance block, this engine family through the 350 CID became an all purpose engine that saw use in
many applications from Corvettes to trucks. All engines in this family share the same block dimensions and sometimes even the same
casting number; the latter meaning engines were of the same block, but with different strokes (e.g. the casting number 3970010 was
used by all three engines: 302, 327, and 350). This engine family was updated in 1968 for the use of 2.45” medium-sized journals.
The first engine in this family was the small journal 327 in 1962 and the last being 1992's medium journal 350. The medium journal
350 would later be further developed into the "Generation II" LT 350 in the early 1990’s.
327
The 327 cu in (5.4 L) V8, introduced in 1962, had a bore and stroke of 4 in (102 mm) by 3.25 in. Power ranged from 250 hp (186 kW)
L30 to 375 hp (280 kW) depending on the choice of carburetor or fuel injection, camshaft, cylinder heads, pistons and intake
manifold. In 1962, the Duntov solid lifter cam versions produced 340 hp (254 kW), 344 lb·ft (466 N·m) with single Carter 4-barrel,
and 360 hp (268 kW), 352 lb·ft (477 N·m) with Rochester mechanical fuel injection. In 1964, horsepower increased to 365 hp (272 kW)
for the now dubbed L-79 version, and 375 hp (280 kW) for the fuel injected L-84 respectively, making the L-84 the most powerful
naturally aspirated, single-cam, production small block V8 until the appearance of the 385 hp (287 kW), 385 lb·ft (522 N·m)
Generation III LS6 in 2001. This block is one of three displacements that underwent a major change in 1968/1969 when the main
journal size was increased from 2.30 inches (58.4 mm) to 2.45 inches (62.2 mm).
In 1966, Checker began offering the 327 as an option.
350
The 350 first appeared as a high-performance 295 hp L-48 option for the 1967 Chevrolet Camaro. Two years later it was made available
in the Nova, and finally in 1969 the balance of the Chevrolet line received the 350. Many variants followed:
L-48 (1967-1980)
The L-48 is the original 350 cu in (5.7 L), available only in the Camaro or Chevy II/Nova in '67 & '68. In '69 it was used in almost
everything; Camaros, Corvettes, Impalas, El Caminos, Chevelles & Novas. From '75-'80 it was available only in the Corvette. L-48's
use a Hyd Cam, 4bbl Qjet, Cast pistons, 2 bolt main caps, "Pink" Rods, #0014 Blocks & #993 heads. Power output ranges from 300HP
(gross) down to 175HP(net).
The L-48 was the standard engine in the 1971 Chevrolet Corvette. It produced 270 hp (201 kW) and 360 lb·ft (488 N·m) with an 8.5:1
compression ratio.
The 1976-1979 L-48 was the standard Corvette engine and produced 180 hp (134 kW) and 270 lb·ft (366 N·m). The 1980 L-48 stood at 190
hp (142 kW) and 280 lb·ft (380 N·m) from 8.2:1 compression.
In 1972 the only way to get a L-48 (4bbl V8) in a Chevy Nova was to get the Super Sport Package. This is indicated by the 5th digit
in the VIN being a "K". 1972 was the only year you could verify the Super Sport package by the VIN.
In 1973 the "L-48" had cold air induction (throttle activated) and developed 190 hp (142 kW) (net). Beginning in 1974 the hp was
reduced for several years until it reached a low of 165 hp (123 kW) (net) in 1975, before rising again.
ZQ3 (1969, 1970, 1972-1975)
The ZQ3 was the standard engine in the 1969-1970 Chevrolet Corvette. It was a 300 hp (224 kW) version of the 350 cu in (5.7 L)
small-block, with 10.25:1 compression and hydraulic lifters. It used a Rochester "4MV" Quadra-Jet 4-barrel carburetor. This was the
first block produced that featured the larger 2.45 inch main bearing versus the older 2.30 inch main bearing in 1968/1969.
Post 1971 blocks had a lower nickel content but thicker cylinder deck, and post 1971 heads of the small block chevy used less iron
in them and are lighter wight, but less powerfull because of the lower compression ratios used.
The 1972 ZQ3 produced 200 hp (149 kW) and 300 lb·ft (407 N·m) with 8.5:1 compression, dropping another 10 hp (7 kW) in 1973. 1975
saw the ZQ3 at 165 hp (123 kW) and 255 lb·ft (346 N·m).
L46 (1969, 1970)
The L46 was an optional engine on the 1969-1970 Chevrolet Corvette. It was a 349 hp (260 kW), 380 lb·ft (515 N·m) version of the ZQ3
with higher 11:1 compression.
LT-1 (1970-1972)
The LT-1 was the ultimate 350 cu in (5.7 L) V8, becoming available in 1970. It used solid lifters, 11:1 compression, a high-
performance camshaft, and a Holley four-barrel carburetor on a special aluminum intake to produce 370 hp (276 kW) and 380 lb·ft (515
N·m). It was available on the Corvette and Camaro Z28. Power was down in 1971 to 330 hp (246 kW) and 360 lb·ft (488 N·m) with 9:1
compression, and again in 1972 (the last year of the LT-1, now rated using net, rather than gross, measurement) to 255 hp (190 kW)
and 280 lb·ft (380 N·m).
The "LT1" designation was later reused on a Generation II GM engine, the LT1.
L82 (1973-1980)
The 1973-1974 L82 was a "performance" version of the 350 producing 250 hp (186 kW) and 285 lb·ft (386 N·m) from 9:1 compression. It
was down to 205 hp (153 kW) and 255 lb·ft (346 N·m) for 1975. It was the optional engine again in 1976-1977, producing 5 hp (4 kW)
more. The 1978 L82 recovered somewhat, producing 220 hp (164 kW) and 260 lb·ft (353 N·m), and then 5 hp (4 kW) and 10 lb·ft (14 N·m)
more for 1979. 1980 saw yet another 10 hp (7 kW) and 15 lb·ft (20 N·m).
L81 (1981)
The L81 was the only 5.7 L (350 cu in) Corvette engine for 1981. It produced 190 hp (142 kW) and 280 lb·ft (380 N·m) from 8.2:1
compression, exactly the same as the 1980 L48, but added computer control spark advance, replacing the vacuum advance.
L83 (1982, 1984)
The 1982 L83 was again the only Corvette engine (and only available with an automatic transmission) producing 200 hp (149 kW) and
285 lb·ft (386 N·m) from 9:1 compression. This was again the only engine on the new 1984 Vette, at 205 hp (153 kW) and 290 lb·ft
(393 N·m). The L83 added Cross-Fire fuel injection (twin throttle-body fuel injection). Since GM did not assign a 1983 model year to
production Corvettes, there was also no L83 for 1983.
L98 (1985-1992)
The new 1985 L98 added tuned-port fuel injection "TPI", which produced 230 hp (172 kW) and 330 lb·ft (447 N·m). It was standard on
all 1985-1991 Corvettes (rated at 230 hp (172 kW)-250 hp (186 kW) and 330 lb·ft (447 N·m)-350 lb·ft (475 N·m)). Aluminum cylinder
heads (Corvette only) were released part way through the 1986 model run and continued through the end of L98 Corvette production in
1992.
The L98 was optional on 87-92 Chevrolet Camaro & Pontiac Firebird models (rated at 225 hp (168 kW)-245 hp (183 kW) and 330 lb·ft
(447 N·m)-345 lb·ft (468 N·m)) 1987 versions had 10 hp (7 kW) and 15 lb·ft (20 N·m) more thanks to 9.5:1 compression and a change to
hydraulic roller camshaft. Compression was up again in 1991 to 10:1 but output stayed the same.
LM1
The LM1 is the base 5.7 L (350 cu in) with a 4-barrel carburetor (usually with a Rochester Quadrajet) in passenger cars until 1988.
Throughout its lifespan, it received either a points, electronic, and/or computer-controlled spark system, to conventional and
feedback carburetors.
LM1s were superseded with the LO5 powerplant after 1988.
LO5
The LO5 was introduced in 1987 for use in Chevrolet/GMC trucks in both the GMT400 (introduced in April 1987 as 1988 models) and the
R/V series trucks such as the K5 Blazer, Suburban, and rounded-era pickups formerly classed as the C/K until 1996 which includes
chassis cabs and 4-door crew cabs. Although usage was for trucks, vans, and 9C1-optioned Caprices, the LO5 was also used with the
following vehicles:
1992/1993 Buick Roadmaster sedan and station wagon
1990 - 1992 Cadillac Brougham (optional engine)
1993 Cadillac Fleetwood
1992/1993 Chevrolet Caprice Wagon (optional engine)
1993 Chevrolet Caprice LTZ
1992 Oldsmobile Custom Cruiser Wagon (optional engine)
LO5 usage was replaced by the GM LT1 after 1993 in GM B-Bodies until production ceased in 1996.
In mid 1996 the L05 was equipped with Vortec heads used in the 1996 G30.
L31
The L31 replaced the LO5 in 1996. It is known as the Vortec 5700 and the GEN 1+. This was the final incarnation of the 1955-vintage
small block, ending production in 2005 with the last vehicle being a Kodiak/Topkick HD truck. Volvo Penta and Mercury Marine still
produces the L31. The "MARINE" intake is a potential upgrade for L31 trucks. Using this "MARINE" intake will allow the use of common
types of injectors with various flow rates while still maintaining emission compliance.
Goodwrench
The GM Goodwrench 350 crate engine comes in several variations. The lowest priced uses the pre-1986 four-bolt casting molds with two
dipstick locations; pre-1980 on the driver's side and post-1980 on the passenger's side. This engine was produced in Mexico since
1981 as the Targetmaster 350, and now the GM Goodwrench 350.
302
Chevrolet produced a special 302 cu in (4.9 L) engine for Trans Am racing from 1967-1969. It was the product of placing the 3-inch
stroke crankshaft into a 4-inch bore block. The 302 used the same crank as the 265 and the 283.[5] When the journal size increased
to the standard medium journal size, the crankshaft for the 302 was specially built of forged steel.[5] This engine was used only in
the first-generation Camaro Z28. Conservatively rated at 290 hp (216 kW), actual output was around 375 hp (280 kW). This block is
one of 3 displacements that underwent a transformation for the 1968/1969 period when the main bearing size was increased from 2.30
in to 2.45 in.
A letter from G.D. Thompson, Chevrolet Engineering Laboratory, dated June 5, 1967 to D.A. Martens, Engineering Department, subject
Z-28 Service Pack Power Breakdown states "engine capable of 448 HP will deliver 432HP in full vehicle dress" .... "as installed data
corrected to 100 degree brake and 29.52hg dry barometer yields a maximum of 403.8 HP. This correction more closely represents what
is available when installed in a vehicle" *bhp@7400rpm
4.125 in bore family (1970-1980)
400
The only block of this family, 400 cu in (6.6 L) small-block, was introduced in 1970 and produced for 10 years. It was loosely based
on the medium journal 350 and had a 4.125-inch (104.8 mm) bore and a 3.75-inch (95.3 mm) stroke. The 400 differed from other small
blocks in that the cylinders were siamesed, used a 2.65” large journal, and often times had one more freeze plug on both the left
and right sides of the block. Initial output was 265 hp (198 kW) and was only available equipped with a 2-barrel carburetor. In 1974
a 4-barrel version of the 400 was introduced, while the 2-barrel version stopped production in 1975. 1976 was the last year that the
400 was used in a Chevrolet Passenger car, available in both the A-Body and B-Body line. While popular with circle-track racers, the
engine was prone to cooling troubles if cylinder heads without steam holes were used. They mostly put out 250 hp stock. Due to the
way the block was designed, the 2 bolt main engines were stronger than the 4 bolt versions if properly prepped. The 509 2 bolt main
block is the most desirable 400 block.
3.670 in bore family (1975-1998)
Designed and built during the era of the gas embargo and tighter emissions, this engine family was meant as “economy” V8’s. This
family through the 305 became an all purpose engine that was intended to have better gas economy than the larger 350 but more power
and torque than its then contemporary line of inline 6 cylinders. During the 80’s when GM was streamlining their engine lineups, the
305 rose to prominence as Chevrolet’s “Corporate” engine which meant that this Chevrolet engine would be used in multiple GM brands.
Through much of the 80’s the 305 became an alternative to the 350 as the main performance engine in the F body cars and even made an
appearance in the Corvette for one year in 1980. The first engine in this family was the medium journal 262 in 1975, and the last
being medium journal 305. The medium journal 305 would later on, like its contemporary 350, in the early 1990’s be further developed
although with a reduced stroke into the "Generation II" LT L99 263.
262
The 1975-1976 262 was a 262 cu in (4.3 L) 90° pushrod V8 with an iron block and heads. Bore and stroke were 3.67 in (93 mm) by 3.10
in (78.7 mm). Power output for 1975 was 110 hp (82 kW) and 195 lb·ft (264 N·m) at 3600 rpm. The 262 was underpowered and was
replaced by the 305 the following year.
This was Chevrolet's second 4.3 L-displacement powerplant; two other Chevrolet engines displaced 4.3 L: the Vortec 4300 (a V6 based
on the Chevrolet 350, with two cylinders removed), and a derivative of the GenerationII LT engines known as the L99. It used the
305's 3.736-inch bore, 5.94-inch connecting rods, and a 3-inch crankshaft stroke.
This engine was used in the following cars:
1975-1976 Chevrolet Monza
1975 Chevrolet Nova
Early 1977 Pontiac Ventura
305
The 305 5.0L variant of the small-block Chevrolet introduced in 1975 had a displacement of 305 cu in (5 L) with a 3.736-inch (94.90
mm) bore, and 3.4803-inch (88.4 mm) stroke. Many performance enthusiasts have a marked resistance to performance upgrades on the 305
because of the high availability of 350 cu in (5.7 L) engines which have considerably more power potential due to the larger
displacement and greater selection of high-flow aftermarket cylinder heads. Most cylinder heads with large valves have bore
interference or shrouding issues with the narrow bore of the 305 engine, which reduces intake port flow and thus reduces the ability
to make power.
Induction systems for the 305 included carburetors (both 2 and 4-barrel), throttle-body injection (TBI), tuned-port fuel injection
(TPI), and sequential fuel injection (GM Vortec).
The 305 was used in the following cars:
1976-1992 Chevrolet Camaro
1980 Chevrolet Corvette (California only)
1977-1993 Chevrolet Caprice (includes Impala)
1977-1986 Pontiac Parisienne
1976-1979 Chevrolet Monza
1976-1979 Chevrolet Nova (also GM X-body clones after 1976)
1976-1988 Chevrolet Malibu, Chevrolet El Camino, and Chevrolet Monte Carlo
1978-1992 Pontiac Firebird
1978-1980 Oldsmobile Cutlass (US Market only, Canadian market 1978-1987)
1991-1992 Oldsmobile Custom Cruiser
1981-1987 Pontiac Grand Prix
1975-1979 Buick Skylark
1977-2003 Chevrolet/GMC Trucks, SUVs, Vans
1991-1992 Cadillac Brougham
1978-1987 Buick Regal
1963 GMC trucks
After 1996, its usage was limited to light trucks and SUVs as the Vortec 5000.
LG3 (1976-1980)
Dualjet 2 bbl carb version with 8.5:1 compression.
LG4 (1980-1987)
The LG4 produced 150 hp (112 kW)-170 hp (127 kW) and 240 lb·ft (325 N·m)-250 lb·ft (339 N·m). The addition of a knock sensor for the
engine management system in 1985 allowed an increase in compression and a more aggressive spark timing map in the ECM. As a result
power increased for the 1985 models to 165 hp (123 kW) from the 150 hp (112 kW) rating in 1984.
L69 (1983-1986)
The L69 featured a compression ratio of 9.5:1, heads from the LU5 engine and the camshaft from the L83. Additionally the engine came
equipped with a dual snorkel air cleaner assembly, aluminum intake manifold, aluminum flywheel and a knock sensor which allowed more
aggressive spark timing. This engine produced 190 hp (142 kW) @ 4800 and 240 lb·ft (325 N·m) of torque @ 3200 rpm.
LE9 (1981-1986)
The LE9 5 L (305 cu in) was a truck/van version that also had a 9.5:1 compression ratio, the LG4 cam and 14022601 casting heads
featuring 1.84/1.50" valves and 58 cc chambers. The engine made 165 hp (123 kW) @ 4,000 and 250 lb·ft (339 N·m) @ 2,000 rpm.
LB9 (1985-1992)
The LB9 was introduced with 215 hp (160 kW) and 275 lb·ft (373 N·m) and varied between 190 hp (142 kW)-230 hp (172 kW) (with 275
lb·ft (373 N·m)-300 lb·ft (407 N·m) of torque) over the years offered.
LO3 (1987-95)
The LO3 produced 170 hp and 255 lb·ft (346 N·m) of torque; 190 hp at 4,400 rpm and 275 lb·ft (373 N·m) at 2,400 in 1993-1995 GM
trucks. This engine used throttle-body fuel injection.
3.50 in bore family (1979-1982)
267
The 267 was introduced in 1979 for GM F-Body (Camaro), G-bodies (Chevrolet Monte Carlo, El Camino, and Malibu Classic) and also used
on GM B-body cars (Impala and Caprice models). The 267 cu in (4.4 L) had the 350's crankshaft stroke of 3.48" and the smallest bore
of any small-block, 3.500 in. The 3.500" bore was also used on the 200 cu in (3.3 L) V6, which was introduced a year earlier. (The
200 was a Chevrolet V6 engine based on the small block with the #3 and #6 cylinders removed). It was available with a Rochester
Dualjet 210 - effectively a Rochester Quadrajet with no rear barrels. After 1980, electronic feedback carburetion was used on the
267.
While similar in displacement to the other 4.3-4.4 L V8 engines produced by General Motors (including the Oldsmobile 260 and Pontiac
265, the small bore 267 shared no parts with the other engines and was phased out after the 1982 model year due to inability to
conform to emission standards. Chevrolet vehicles eventually used the 305 cu in (5 L) as its base V8 engine.
Major changes
The original design of the small block remained remarkably unchanged for its production run, which began in 1955 and ended, in
passenger vehicles, in 2003. The engine is still being built today for many aftermarket applications, both to replace worn-out older
engines and also by many builders as high-performance applications. The principal changes to it over the years include:
1956 - Full flow oil filtration was introduced, using a paper element filter in a canister that was mounted to a feature that
was added to the cylinder block casting and machined for this purpose.
1957 - The displacement of the base V8 continued at 265 cubic inches but optional V8s were introduced with 283 cubic inch
displacement.
1958 - Bosses for side motor mounts were added to the block casting and utilized for production mounts for this and all future
model years. However the features for front motor mounts as used in 1955 - 1957 remained part of the block casting in this and
future years. The 265 cubic inch version of the engine was discontinued.
1962 - The block's cylinder wall casting was revised to allow four inch bores and the 327 cubic inch version of the engine using
this bore diameter and increased crankshaft stroke was introduced.
1968 - The main journal diameter was increased to 2.45 in (medium) from 2.30 in (small) and the connecting rod journal diameter
was increased to 2.10 in from 2.00 in. This allowed the use of cast iron crankshafts as the previous parts were made of forged
steel. The rod bolts were changed from 11/32 in. diameter to 3/8 inch. Additionally, the canister/sock style oil filter was now
converted to use spin on filters. The oil fill location was moved from a tube on the front of the intake manifold to a cap on either
side valve cover.
1986 - The rear main seal was changed from a 2-piece rubber design to a 1-piece rubber design that used a mounting appliance to
hold it in place. This necessitated a change in the flywheel/flexplate bolt pattern as well.
1987 - The valve cover surfaces were changed such that cylinder head mounting lip was raised and the bolt location was moved
from 4 bolts on the perimeter, to 4 bolts down the centerline of the valve cover (this design debuted on the Corvette in 1986, and
Chevrolet 4.3 L the year before). Also changed were the mounting angles of the center 2 bolts on each side of the intake manifold
(from 90 degrees to 73 degrees) and the lifter bosses were increased in height to accept roller lifters. The alloy heads for use in
the Corvette still retain the non-angled bolts (center 2 bolts attaching to the intake). Also all carburetors were done away with
and replaced by TBI (throttle-body injection) fuel injection that acts some what like a carburetor.
1996 - This was the last change for the Generation I engine, and continued through the end of the production run in 2003; all
1997-2003 Generation I engines were Vortec truck engines. The cylinder heads were redesigned using improved ports and combustion
chambers similar to those in the Generation II LT1, resulting in significant power increases. The intake manifold bolt pattern was
also changed to four bolts per cylinder head instead of the traditional six.
By far the fastest and easiest way to identify your small block Chevy is to use the casting number found on the drivers side rear of
the block on the top flange that mates with the tranny bell housing.Numbers are raised approx 1/8 of an inch. The are about 3/4 of
an inch tall.
The casting date can also be very helpfull in identification. Found normally on the top or the right side of the same flange that
mates to the transmission bellhousing. Behind & below the distributor. They can also be located on the right side of the block next
to a freeze plug. You will either find an alpha-numeric date code cast right into the block between the image of two screws cast
into the block. These are from the screws that held the date code plate while the block was being cast. This code identifies the
month, day and the year of the casting.
Chevy Small Block Engine Summary
265 Engine
Production Displacement Power/Main Bore/Stroke
1954-1957 265 cu in (4.3 L) 162 hp (121 kW)-240 hp (179 kW) 3.750 in × 3.00 in (95.2 mm × 76.2 mm)
283 Engine
Production Displacement Power/Main Bore/Stroke
1957–1967 283 cu in (4.6 L) 220 hp (164 kW)-315 hp (235 kW) 3.875 in × 3.00 in (98.4 mm × 76.2 mm)
327 Engine
Production Displacement Power/Main Bore/Stroke
1962–1969 327 cu in (5.4 L) 250 hp (186 kW)-375 hp (280 kW) 4.000 in × 3.25 in (101.6 mm × 82.5 mm)
350 Engine
Production Displacement Power/Main Bore/Stroke
1967– 350 cu in (5.7 L) 145 hp (108 kW)-370 hp (276 kW) 4.000 in × 3.48 in (101.6 mm × 88.4 mm)
302 Engine
Production Displacement Power/Main Bore/Stroke
1967–1969 302 cu in (4.9 L) 290 hp (216 kW) 4.000 in × 3.00 in (101.6 mm × 76.2 mm)
307 Engine
Production Displacement Power/Main Bore/Stroke
1968–1973 307 cu in (5 L) 115 hp (86 kW)-200 hp (149 kW) 3.875 in × 3.25 in (98.4 mm × 82.5 mm)
400 Engine
Production Displacement Power/Main Bore/Stroke
1970–1981 400 cu in (6.6 L) 150 hp (112 kW)-265 hp (198 kW) 4.125 in × 3.75 in (104.8 mm × 95.2 mm)
262 Engine
Production Displacement Power/Main Bore/Stroke
1975–1976 262 cu in (4.3 L) 110 hp (82 kW) 3.670 in × 3.10 in (93.2 mm × 78.7 mm)
305 Engine
Production Displacement Power/Main Bore/Stroke
1976–1992 305 cu in (5 L) 130 hp (97 kW)-250 hp (186 kW) 3.736 in × 3.48 in (94.9 mm × 88.4 mm)
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Moose ...Good posting..... Only thing needed 2 beers ;D ;) ;)
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Thank you thank you MOOSE That was a good read!! Every one else thanks for the great advice!! Don in Indiana
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Great read Moose!! I am sitting in work looking out the window watching the snow fall, drinking......coffee, no beer :'( and just read your post. Never really knew there was this much info about the smallblock.
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Moose that's a lot of information there, I either read slow or drink to fast that took two beers to get thru that wealth of information.